AT2040 Portable
Vibration Calibrator
The AT-2040 Gen-2 Portable Vibration Calibrator provides multiple test modes for real-world vibration calibration, sensor verification, and analyzer validation. Each mode supports different workflows — from direct shaker excitation to sensor simulation and bearing fault reproduction — enabling comprehensive testing in the field or lab.
Different test methods to choose from
Vibration Output
Manually excite a mounted sensor or device using the built-in electrodynamic shaker with precise control of frequency and amplitude.
Bearing Defect
Generate realistic bearing fault signatures to validate analyzers, train personnel, or demonstrate diagnostic techniques—without rotating machinery.
Sensor Test
Perform multi-point sensitivity testing with automatic sweeps, live graphing, and onboard data storage.
Sensor Simulation
Simulate the electrical output of vibration sensors without physical motion, acting as a vibration-specific function generator.
Vibration Output
Vibration Output mode is used for manual vibration testing with real-time measurement of actual shaker output. Rather than assuming vibration levels based on drive settings, the AT-2040 continuously measures true mechanical motion using its internal reference sensor.
In this mode, the user manually sets vibration frequency and amplitude while the system provides live feedback on measured vibration level, sensor sensitivity, displacement, harmonic distortion, and amplifier load. This closed-loop approach allows users to confidently verify sensor performance and system response under real mechanical excitation.
Vibration Output mode is particularly useful for manual verification, troubleshooting, and exploratory testing, where direct control and immediate feedback are required before transitioning to automated test routines.
Supported sensors.
- IEPE accelerometers
- Charge-mode accelerometers
- Voltage output accelerometers (AC/ DC , MEMS)
- Velocity Sensors (piezo & moving coil)
- Proximity probes (eddy-current displacement)
- 4-20mA vibration transmitters
What this mode enables
- Manually excite sensors with controlled frequency and amplitude
- Measure true vibration output using an internal reference accelerometer
- View live sensitivity, displacement, amplifier load, and harmonic distortion.
- Verify sensors, cabling, and monitoring systems without automation.
- Operate with or without a connected sensor (shaker-only mode)
Screen Reference
| Ref | Control | Description |
|---|---|---|
|
A |
Target Vibration |
Sets the vibration amplitude. |
|
B |
Peak/RMS Toggle |
Switches the vibration measurement between Peak and RMS modes |
|
C |
Rate |
Sets the vibration frequency or RPM |
|
D |
Hz / RPM Toggle |
Switches the rate display between frequency (Hz) and speed (RPM). |
|
E |
Live Vibration |
Displays the actual vibration output of the shaker |
|
F |
Sensitivity |
Shows the measured sensitivity of the connected sensor. |
|
G |
Output Status |
Displays bias or gap voltage, mass load, amplifier output level, and total harmonic distortion in real time. |
|
H |
Channel |
Selects the active sensor input channel. |
|
I |
Units |
Selects vibration units for live vibration and sensitivity display. |
|
J |
Start/Stop |
Starts or stops the vibration output test. |
Bearing Fault Simulation & Verification
The AT-2040 Gen 2 includes an integrated bearing fault pulse generator designed to simulate real bearing defect conditions for system testing, alarm verification, and training.
Unlike simple sine outputs, the bearing fault simulator produces repeatable, defect-style pulse patterns that allow users to validate condition monitoring systems without requiring a physical damaged bearing
- Inner race, outer race, ball, and cage defect simulation
- Adjustable defect frequency and repetition rate
- Stable, repeatable pulse generation
- Ideal for alarm testing and system validation
- No damaged bearings or rotating machinery required
Why This Matters
Condition monitoring systems detect bearing defects by identifying impulsive events and their repetition rates. The AT-2040 Gen 2 bearing fault simulator produces realistic impulse waveforms with natural decay, enabling validation of alarm thresholds, envelope detection, and system behavior without the need for a physical damaged bearing.
Commonly used for condition monitoring system validation, alarm threshold testing, and technician training.
Bearing Fault Waveform Behavior
The oscilloscope captures shown below illustrate the waveform characteristics produced by the AT-2040 Gen 2 bearing fault simulation.
Automatic Sensor Test & Calibration
The Sensor Test mode automates vibration sensor calibration by controlling output levels, measuring response, and calculating sensitivity across defined test points.
This mode reduces setup time and eliminates manual calculations, providing consistent, repeatable results suitable for both field verification and laboratory use.
- Automatic frequency and amplitude control
- Live sensitivity and bias measurement
- Repeatable test points with no user input
- Results suitable for calibration records and documentation
- Designed for field and lab workflows
When to Use Sensor Test Mode
Use Sensor Test mode when verifying sensor sensitivity, performing routine calibration checks, or generating repeatable test results without manual setup or calculations.
Optional Accessories
Proximity Probe Adapter Kit
- Proximity Probe Driver Power Sourced Directly from AT2040 Battery
- Both AC and DC voltages shown on screen.
MEMS Adapter
- Analog MEMS adapter for sensitivity readings of Piezoresistive and Variable Capacitance sensors of all major manufacturers.
- 1x and 10 signal conditioners included.
- Power Sourced Directly from AT2040 Battery
- This simple and effective design supports single and double ended sensors.
We utilize best-in-class technology
Specifications
Features
LiFeP04 Battery
Functionality
Applications
Simulator
Features
- A2LA Accreditation ISO/IEC 17025:2017*
- Quartz Reference Accelerometer
- Calibrated back to back with laser calibrated primary reference for increased accuracy.
- Simulation Mode.*
- Digital closed loop control.
- Digital Electronics
- 100-240v power with standard plug receptacle and built in charger.
- Custom PC Software included to setup Full-Automatic Test Mode
- Built in Charge Converter
- IEPE, Voltage, charge (piezoelectric), 4-20mA, and proximity probe sensitivity readings
- Adjustable current and voltage
- Automatic PDF certificate generation tailored to your custom specifications
- Export Data to CSV.
- Connect to a PC through Wi-Fi and control the device from a remote location with Google Chrome’s built in VNC viewer
LiFeP04 Battery
- Longer Life Span of (5-10) years vs lead acid (3-5) years.
- More cycle lifes – LiFeP04 batteries last 1,000 to 3,000 charge and discharge cycles compared to lead acid 200-1,000.
- LifePo4 batteries are more environmental friendly than Lead Acid
- Lighter weight. LiFeP04 battery cuts out 3lbs in AT2040 shaker vs lead acid.
- Very Safe to use and does not need a dangerous good exemption for air transport like Lead-Acid Batteries.
- Significantly faster charging time vs lead-acid batteries
Functionality
- Create calibration certificates for vibration instruments.
- Test all types of vibration sensors and transducers from a variety of accelerometer and eddy current probe manufacturers.
- Provides a closed loop controlled reference signal from 5 Hz to 10,000Hz for testing over a wide frequency range.
Applications
- Cabling and wiring troubleshooting
- Vibration signal simulation—accelerometers and velocity probes
- Machinery speed signal simulation
-
Calibration for:
- Accelerometers
- Proximity probes and drivers
- Monitoring systems
- Avionics equipment
Simulator
- IEPE
- Charge
- 4-20ma
- Proximity probe
Downloads
Type
Portable Vibration Calibrator / Shaker table / Accelerometer and Proximity Probe Simulator
Frequency Range
Simulation Signal: 1 – 11k Hz
Vibration Signal
Variable frequency and amplitude
Test Types
Manual sensitivity, Sensor simulation, Automatic sweep, and Certification.
Supported Sensor Input Types
Accelerometer:
Voltage
IEPE
Charge
Velocity
Coil
Piezoresistive (MEMS Adapter Required)
Variable Capacitance (MEMS Adapter Required)
4-20mA transmitters
Proximity probes (Direct input for AC and DC readings) (Axial / Radial)
Sensor Simulation Output
Charge signal (variable frequency and amplitude)
4-20ma (adjustable) Proximity probes (adjustable)
Power Output
-24 volt power to power proximity probe drivers
+24 volt power for 4-20ma sensors and transmitter type drivers
Certifications and Agency Requirements
A2LA Accredited Calibration
ISO/IEC 17025:2017
R205
NIST Traceable
LVD: EN61010-1: 2010
EMC: EN61326-1
CE Mark: Product Specific Standard
RoHS
Request pricing and availability.
